Burner Sentry
Burner Link
Zone Link
Software

Burner Sentry

• Trusted Source
• High Rectification
• PnP (plug and play)
• Hot Swappable
  

Description
The Burner Sentry itself is based on the reliable S87 Honeywell controller. Flame rectification continuity is ensured with the ground path integral to the solenoid cable, again it is Quick-Disconnect. This eliminates the ground wiring between the burner faceplate and the BurnerSentry. A local on/off switch is provided for maintenance as is local power on and flame failure indication.

Burner Link:BurnerLink Spec.pdf

Description
The BurnerLink interfaces to 8 burner ignition/flame controllers, called BurnerSentries. Typically, two of these units will feed a zone of 16 burners. Any combination can be readily accommodated. Again the unit is hot-swap and has a further option to enable the burner controllers if the network should go down. Simply remove the cover and select"network override" to enable the burner controllers to continue operation. Each cannel is independently fused for protection. The BurnerLink not only controls the burner controller but also monitors it for operation providing both visual indication and alarming on the HMI.
It can differentiate between a failed controller and failed flame thus saving a lot of time troubleshooting failed burners.
It will also indicate that a burner has been left in “network override” mode providing an unsurpassed level of information and taking the guesswork out of troubleshooting altogether. Each connection is made via a Quick-Disconnect so no physical wiring is necessary.

• Handles 8 Burners
• 24VAC, 110VAC, 220VAC
• Handles both inputs and outputs
• Hot swappable
• Flame failure indication to PLC
• Burner controller failure indication to PLC

for a more detailed description of the BakeNet System see PDF

Zone Link:ZoneLink Spec.pdf

Description
The ZoneLink sits on the network and controls as the name suggests, a zone. This typically consists of multiple thermocouples, modulating valves and pressure transducers. Each ZoneLink can be individually configurable to meet even the most demanding zone.Each channel is independently replaceable so should a module fail, only that module will need to be replaced. Cost of ownership is therefore kept to a minimum. The unit itself is connected via Quick-Disconnect plugs and sockets. There is no wiring to connect. Simply screw in the cable and it is ready to go. Each analog channel is independent and has a unique identifying fingerprint so the wrong cable cannot be connected accidentally. Each ZoneLink is PnP (plug and play) it is enabled for hot-swap. Hot swapping or hot plugging is the ability to remove and replace components of a machine, while it is operating without needing to turn off or reset it. Simply set the address and plug it in. This reduces the MTR (mean time to repair) and makes troubleshooting a breeze.
There is also ample room on the network to accommodate even the largest, multi-zone, burner intensive oven out there today.

• Handles up to 4 thermocouples
• 4-20mA input for pressure transducer
• 4-20mA output for mod motor
• PnP
• Hot swappable
• Zone configurable
• Modular & flexible design
  

Software

• Based on Rockwell logix family
  
• Backed by compact flash
  
• Full recipe control
• Burner patterning
• Cascaded pide control
• Gap control
• Batch reporting
• Burner failure reporting

Description
The software was developed on the AB logix family of controllers (ControlLogix, CompactLogix) While any PLC can be used, the software was designed and written to take advantage of the special features available with this platform. This minimizes rewriting of software and utilizes a library of proven logic routines. For the end user, this minimizes, if not eliminates on site software debug time which is often a thorn in the start of any startup making it ready to run out of the box.
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• Single Point Adjustment.
• Interchangeable with existing cast iron band burners
• Suitable for use with natural gas, propane and butane.